Monday, February 18, 2013

Pressure Sensors


A pressure sensor can detect pressure and then convert it to electricity signal for display. So it acts as a transducer that generates an electrical signal as a function of the pressure imposed [1]. According to G.Carpenter’s blog, the electrical outputs of pressure sensor can be classified into three types: (1) sensors with millivolt output. These sensors are common and economic but need regulated power supplies and not suitable for noisy environment because the outputs are nominally around 30mV, easily being interrupted.  (2) sensors with amplified voltage output. By using the integral signal conditioning  the outputs are amplified,  ranged from 0-5Vdc to 0-10Vdc so they are more steady than type (1); (3) Sensors with 4-20mA output. The signal is the most steady so they are suitable for the long transition distance(1000+ft)[2].

Pressure sensors can use different technologies to detect pressure. The most common method is to measure strain due to applied force over an area also named force collector. For example, as C.Meraz introduced, variable capacitance and piezoelectric sensors are different force collector types. I want to discuss other types of sensors using other properties to infer pressure.

Resonant wire pressure sensor uses the difference of resonant frequency to measure pressure. The input pressure is detected by the high pressure and low pressure diaphragms on the right and left of the unit[3]. Usually, the resonant wire oscillates at its natural frequency. When the pressure changes, the wire tension will change accordingly and the resonant frequency also changes. A digital counter circuit is used to detect the shift and transform the signal to pressure value. The advantage of this technology is it can provide very stable readings over time[1].

Another type of sensor uses the changes in thermal conductivity of a gas[1]. The typical application is Pirani gauge, which was invented in 1906 by Marcello Pirani[4]. The method measures heat loss of a filament to indirectly determine the pressure of gas. For example, within high pressure, there should be more molecules present in the same volume and the chance to collide with heated metal wire potentially high, resulting in more efficiency removing heat than low pressure. Since the thermal conductivity and heat capacity of the gas may affect the readout, the sensor needs to be calibrated before using. The advantage of this method is its accuracy—between 0.5Torr to 10-4 Torr[4].




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